基于点云的补漆机器人系统
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Paint Repairing Robot System Based on Point Cloud
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    摘要:

    汽车补漆机器人需要面对各种不同大小的车型, 适配各种造型曲面和颜色, 这种高度自适应要求使得补漆机器人在目标跟踪、路径规划、运动空间等方面的设计难度远超汽车厂的喷漆机器人. 因此需要重新规划喷漆路径, 首先对汽车的点云数据进行分部位切割, 然后以八邻域法计算封闭曲面轮廓, 最后以切片法在曲面上生成光栅轨迹, 形成了每一个补漆面的关键路径. 设计了八轴桁架机器人系统, 用蚁群算法计算生成八轴联动时的路径规划, 再通过倍福的ADS协议将路径数据和梯形曲线的加速度下发到PLC运动控制程序, 完成各关节轴的联动协同补漆运动. 实测表明, 该系统能针对不同汽车, 自动控制机器人工具轴心以法向量对准任意曲面, 并以联动方式驱动八轴平稳跟踪曲面运动. 该系统可广泛应用于各种曲面的机器人加工.

    Abstract:

    The paint repairing robot for cars needs to face vehicles in different sizes and adapt to a variety of modeling surfaces and colors. This highly adaptive requirement makes the design of the paint repairing robot far more difficult in target tracking, path planning, motion space, and other aspects than the painting robot in the automotive manufactory. Therefore, the painting path re-planning is necessary. First, a large amount of point cloud data is segmented by parts, and then the eight-neighborhood method is used to calculate the contour of the closed surface. Finally, the grating path is generated on the surface by the slicing method, and the critical path of each surface is formed. The eight-axis truss robot system is designed and manufactured, and the path planning of the eight-axis linkage is generated by the ant colony algorithm. Subsequently, the generated path and trapezoidal curve acceleration are sent to the PLC-based motion control program through the ADS protocol of the Beckhoff controller to complete the linkage and collaborative paint repairing movement of each joint axis. The experimental results show that the system can automatically control the axis of the robot tool to align the arbitrary surface with the normal vector for different vehicles and drive the eight axes to track the surface motion smoothly. The system can also be widely applied to the robot machining of various surfaces.

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刘春,尹章杰.基于点云的补漆机器人系统.计算机系统应用,2021,30(11):106-111

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  • 收稿日期:2021-01-17
  • 最后修改日期:2021-02-07
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  • 在线发布日期: 2021-10-22
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