基于KingView和MCGS的建筑铝模板分拣系统
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国家自然科学基金委青年基金项目(61503219)


Architectural Aluminum Alloy Formwork Sorting System Based on KingView and MCGS
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    摘要:

    建筑铝模板凭借刚度好、使用寿命长、能多次周转使用的特性,被大量应用.目前铝模板的分拣打包主要依靠人工作业,分拣效率低、分类错误率高.为提高铝模板的分拣效率和分类准确率,设计了一套铝模板分拣系统,由上位管理计算机、二维码扫描枪、MCGS触摸屏和铝模板传输系统组成.管理计算机上运行的KingView组态软件,可以根据发货清单完成工位匹配,并进行分拣数据库的更新管理和分拣过程的实时显示;扫描枪扫描传送带上的铝模板标签二维码,获取其规格型号、工程区位等信息,经KingView组态软件处理后,下发到对应工位的MCGS触摸屏,由工人拣取传送带上的铝模板并搬运到指定堆垛区;MCGS触摸屏实现管理计算机与工人之间进行分拣过程信息交互的功能.实验表明所设计的铝模板分拣系统具有良好的稳定性及实用性,能有效解决人工分拣过程中效率低、分类错误率高等问题.

    Abstract:

    The architectural aluminum alloy formwork is widely used due to its good rigidity, long service life, and repeated usage. At present, the sorting and packing of architectural aluminum alloy formwork mainly depends on manual work, which has low sorting efficiency and high classification error rate. In order to improve the sorting efficiency and classification accuracy of aluminium templates, a sorting system for architectural aluminum alloy formwork is designed, which consists of upper management computer, two-dimensional code scanner, MCGS touch screen, and architectural aluminum alloy formwork transmission system. The KingView configuration software which runs on the management computer can complete the station matching according to the delivery list. It updates the sorting database and displays the sorting process in real time. The scanner scans the two-dimensional code of the aluminum alloy formwork label on the conveyor belt to obtain the information of its specifications, types, and engineering location. After processed by KingView configuration software, the information is sent to the corresponding MCGS touch screen. The worker picks up the aluminium alloy formwork on the conveyor belt and carries it to the designated stacking area. MCGS touch screen realizes the function of information exchange between management computer and workers in sorting process. Experiments show that the designed aluminium alloy formwork sorting system has good stability and practicability. It can effectively solve the problem of low efficiency and high classification error rate in manual sorting process.

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张运楚,王兆斌,孙鸽,张汉元,邵星.基于KingView和MCGS的建筑铝模板分拣系统.计算机系统应用,2019,28(4):61-68

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  • 收稿日期:2018-10-25
  • 最后修改日期:2018-11-19
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  • 在线发布日期: 2019-03-29
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